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PolyArmorShield

PolyArmorShield

Resinous Flooring 100% solid epoxy flooring system consisting of primer, base coat (mortar bed) and top coat

Tests Results Test Method
Tensile Strength (Neat) 5000 PSI  ASTMD-638
Tensile Elongation 2% ASTMD-638
Tensile Strength Mortar 2375 PSI  ASTMD-307
Compressive Strength (Neat) 13000 PSI ASTMD-695
Compressive Strength (Mortar) 13000 PSI  ASTMD-695
Abrasion Resistance 0.17 gm Max Loss/1000 Cycles ASTMD-1044
Bond Strength   100% concrete Failure ASTMC-882
Water Absorbtion 0.08 Max.  ASTMC-413
Fire Resistance Self Extinguishing  ASTMD-635
Indentation No-Indentation MIL-D-3134F
Pull Out Strength 18500 PSI 

QUALIFICATION                                                                          

Company specializing in application of resinous flooring systems with minimum of five years experience.

REGULATORY REQUIREMINTS                                                                   
        
Epoxy system should conform to N.Y.S and N.Y.C building codes.


 

ENVIRONMENTAL REQUIREMENTS                                                               

a. Do not install flooring system when temperature is below 40°F. It should be at least 40°F and rising. Ideal conditions are between 60°F-80°F.
b. Ventilation should be provided during installation.
c. Provide uniform lighting at the installation site.
d. For 24-hours do not walk on the floor.

WARRANTY                                                      

Provide one year warranty for material and labor from the acceptance date by the owner.

MANUFACTURER                                                

DELTA POLYMERS INC., BAY SHORE, N.Y. or equal.

MATERIALS                                        

a. PolyKrete-200 Epoxy liquid binder
b. PolyKrete-3300 Epoxy penetrating sealer.
c. PolyCoat Top coat clear or pigmented.

COLORS AND TEXTURE                                

a. Colors as specified.
b. Texture as specified: Fine, Medium, Coarse

SURFACE PREPARATION                           

Concrete surface should be structurally strong. Remove dirt, dust, oil, grease, loose paint by using blast track or scarifier.

CHASING                    

Chase around the drains, at the doors and the areas where it does not abut against the vertical surface.

SURFACE PRIMING            

PolyKrete-3300 Epoxy Primer should be applied at the rate of 75-100 sq.ft./gallon. Broadcast light sand into the primer so that the next coat will give it a proper bond. Primer should be applied only to dry surfaces. In case of dampness or wet surfaces apply PolyKrete-200 as the primer at 75-100 sq.ft./gallon.

 FLOOR INSTALLATION      

Mix PolyKrete-200, 2 parts base to 1 part hardener. Mix thoroughly. For each mixed part epoxy add 2 parts of special aggregate (Emmery). Pour this mortar on the floor and spread it with the trowel at the required thickness 1/8" or 1/4". This mortar will self level. Broad cast more Emmery into the wet mortar. Allow to cure. Sweep up the excess aggregate and then repeat the above process. Required thickness of 1/8", 1/4", 1/2" or 3/4" can be achieved as specified or required according to the job conditions Apply the final coat "Top Coat" with PolyCoat which is highly chemical resistant and highly abrasion resistant. Final texture can be controlled by the size of the aggregates used and the top coat.